DIY Cushioned Sunglasses Case (Beginner-Friendly to Advanced Sewing Project)

Learn how to sew a cushioned sunglasses case using canvas, denim, or cotton with simple steps and optional closures for a polished finish.

Protect your sunglasses in style with this soft, durable, and customizable fabric case

Dear Readers and Subscribers,

There’s something satisfying about sewing items you’ll actually use every day—and a handmade sunglasses case is one of those small projects that makes a big difference.

If you’ve ever tossed your sunglasses into your purse only to pull them out scratched or bent, you already know why this project matters.

Today, I’m going to show you how to sew a cushioned sunglasses case using canvas, medium-weight cotton, or denim. It’s soft enough to protect your lenses, sturdy enough to hold its shape, and simple enough for beginners—yet customizable enough for experienced sewists.

Why Make Your Own Sunglasses Case?

Protects lenses from scratches

Prevents bending or crushing

Uses scrap fabric (great stash buster!)

Makes a thoughtful, handmade gift

Easy to customize with pockets, closures, or quilting

Fabric Recommendations

For the best results, choose fabrics that balance durability and softness:

Canvas – sturdy and structured

Denim – durable and classic

Medium-weight cotton – easy to sew and versatile

For lining, use:

Quilting cotton

Flannel (adds softness)

Lightweight cotton

Materials Needed

Outer fabric (canvas, denim, or cotton)

Lining fabric

Batting or fusible fleece (for cushioning)

Thread

Sewing machine

Scissors or rotary cutter

Pins or clips

Optional: Velcro, snap, or button for closure

Cutting Guide (Standard Size)

This size fits most sunglasses:

2 outer pieces: 8” x 4”

2 lining pieces: 8” x 4”

2 batting pieces: 8” x 4”

Tip: Adjust the width or length for oversized sunglasses.

Step-by-Step Instructions

1. Layer Your Pieces

Place each outer fabric piece wrong side up, then layer batting on top.

Quilt or stitch lightly if desired to hold layers together.

2. Sew Outer Pieces Together

Place outer pieces right sides together and sew around the sides and bottom.

Leave the top open.

3. Sew the Lining

Repeat the same steps with lining fabric—but leave a 2–3 inch gap at the bottom for turning.

4. Assemble the Case

Turn the outer case right side out.

Insert it into the lining (right sides together), aligning top edges.

Sew around the top edge.

5. Turn and Finish

Pull the case through the opening in the lining.

Sew the lining gap closed.

Push the lining inside the case and press.

Topstitch around the top edge for a clean, professional finish.

If you enjoy sewing practical pieces like this, take a look at The Needle Market in my Payhip Shop where you’ll find sewing patterns, fabric, and notions to inspire your next project.

And if you haven’t already, be sure to subscribe to The Designer's Needle in the sidebar so you don’t miss new tutorials, sewing ideas, and creative inspiration delivered straight to your inbox!

Optional Closures

You can keep it simple—or elevate your design:

Velcro strip

Snap closure

Button + loop

Fold-over flap

Skill Level Options

This project grows with your skill level:

Beginner

Basic pouch

No closure

Straight seams only

Intermediate

Add flap or Velcro closure

Use contrast lining

Light quilting

Advanced

Add a front pocket

Use piping for a polished edge

Create a structured gusseted bottom

Design Ideas Your Customers Will Love

Floral cotton for spring

Denim with contrast stitching

Neutral canvas for a minimalist look

Patchwork using fabric scraps

Matching sets (sunglasses case + tote bag)

Pro Tip

Use fusible fleece instead of batting for a smoother, slightly more structured finish without bulk.

This is one of those projects that’s quick to sew but looks polished and purposeful when finished. It’s also a great item to batch sew and sell—especially when paired with coordinating accessories.

Once you make one, you’ll likely want several—one for your purse, one for your car, and maybe a few to gift.